Refractory contracting company Refraline is rebuilding a glass furnace, capable of producing 490 t\/d of glass, for glass manufacturer Consol, in Bellville, Cape Town.<\/p>\n\n\n\n
\u201cThe old furnace was demolished because it had reached the end of its lifespan, which is about 12 years,\u201d says Refraline divisional projects manager Rudi Koller<\/strong>.<\/p>\n\n\n\n \u201cThe closer a furnace gets to the end of its lifespan, the thinner the inside lining becomes, which requires it to be rebuilt.<\/p>\n\n\n\n \u201cSometimes companies do extensive repairs to the furnace, but that will only be a short-term solution and the furnace will fail again in about a year\u2019s time. It is better to rebuild a furnace than to repair it,\u201d says Refraline MD Manfred R\u00f6sch<\/strong>.<\/p>\n\n\n\n The erection of the new glass furnace at Consol started on May 2 with the demolition of the old furnace.<\/p>\n\n\n\n Refraline was given 84 days to complete the project.<\/p>\n\n\n\n \u201cThe 84 days entailed the demolition, some civil work because the furnace has been enlarged, the steel erection for the furnace, some refractory work and installation, as well as the heating up, ceramic welding and start-up of glass production.<\/p>\n\n\n\n \u201cJuly 10 was the date given, in the interim to start the heating-up phase and we managed to meet that deadline. Glass production started again on July 26,\u201d says Refraline contracts project manager Thomas Mans<\/strong>.<\/p>\n\n\n\n Meanwhile, Koller points out that the new furnace is diesel-fuelled and does not run on electricity, which will ensure lower fuel consumption and energy savings.<\/p>\n\n\n\n Joint Venture<\/strong><\/p>\n\n\n\n Refraline attributes the success in erecting the furnace for Consol to its joint venture with Germany-based glass furnace supplier Sorg Feuerungsbau.<\/p>\n\n\n\n \u201cSorg Feuerungsbau is a specialist in the manufacturing of glass furnaces. It builds about 12 furnaces a year and provides maintenance services to the industry.<\/p>\n\n\n\n \u201cThe German company provides specific knowledge and technologies about glass furnaces, while we provide the components, labour and supervision required for building the furnaces,\u201d says R\u00f6sch.<\/p>\n\n\n\n Ceramic Welding<\/strong><\/p>\n\n\n\n Further, Refraline points out that, for the first time in South Africa, the company is using ceramic welding technology to erect a glass furnace.<\/p>\n\n\n\n Ceramic welding is traditionally used to repair furnaces. It entails conveying a dry mixture of refractory aggregate and oxidisable particles together, through specially designed water-cooled lances.<\/p>\n\n\n\n The ceramic welding will ensure a longer life span for the furnace.<\/p>\n\n\n\n Other Projects<\/strong><\/p>\n\n\n\n Since 2008, Refraline has built five glass furnaces in South Africa, three of which were for Consol and two for Nampak Glass.<\/p>\n\n\n\n Refraline hopes it will be contracted by Consol Nigel to build a glass furnace for the second phase of its new plant.<\/p>\n\n\n\n The R1.9-billion Phase 1 of Consol Glass\u2019 Nigel plant started operating in September last year. The plant currently uses a 400 t\/d furnace to produce 110 000 t\/y of glass.<\/p>\n\n\n\n The project is a 50-year investment and the 50 ha Nigel plant has the capacity to house six furnaces, each with the capacity to produce 400 t\/d of glass.<\/p>\n\n\n\n Engineering News<\/em> reported in August last year that the completion of Phase 2, at a cost of R600-million, would be dependent on market conditions. This will entail bringing a second furnace on line.<\/p>\n\n\n\n Safety<\/strong><\/p>\n\n\n\n Over the past ten years, Refraline has implemented an in-depth safety management system, which it believes is instrumental in the good standing record for safety at its plants.<\/p>\n\n\n\n Refraline has a proven safety record and has not had any injuries in more than 12 months.<\/p>\n\n\n\n R\u00f6sch believes this record is an important aspect when clients decide which company to contract for building furnaces.<\/p>\n\n\n\n Caption<\/strong><\/p>\n\n\n\n GLASS FURNACE<\/strong><\/p>\n\n\n\n Refractory contracting company Refraline has been in a contract with Consol to erect a 490 t\/d glass furnace at its Bellville plant in Cape Town<\/p>\n","protected":false},"excerpt":{"rendered":" Refractory contracting company Refraline is rebuilding a glass furnace, capable of producing 490 t\/d of glass, for glass manufacturer Consol, in Bellville, Cape Town. \u201cThe old furnace was demolished because it had reached the end of its lifespan, which is about 12 years,\u201d says Refraline divisional projects manager Rudi Koller. \u201cThe closer a furnace gets to […]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-1266","post","type-post","status-publish","format-standard","hentry","category-uncategorised"],"_links":{"self":[{"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/posts\/1266","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/comments?post=1266"}],"version-history":[{"count":0,"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/posts\/1266\/revisions"}],"wp:attachment":[{"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/media?parent=1266"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/categories?post=1266"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dev.eng.co.za\/refraline\/wp-json\/wp\/v2\/tags?post=1266"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}