Reagent Plants
Precision reagent makeup and dosing systems for flotation, coagulation, pH control, and chemical
conditioning
Under construction
Overview
Cube Consolidating Reagent Plants deliver custom-designed systems for safe reagent storage, hydration, mixing, and dosing in water, mining, chemical, and process applications. Whether integrated into a larger treatment train or operating as standalone units, they are engineered to meet specific reagent types, hydration needs, and flow demands.
Technical Highlights
- Typical make-down solution concentration: 0.05–0.5% (0.5–5 g/L) depending on reagent type.
- Hygienic and accurate dosing with flow metering and feedback control—often via ultrasonic or viscosity sensors
- Modular design supports up to hundreds of kilograms per hour hydration capacity in skid format
How Reagent Plants Work
Reagent plants receive solids or liquid chemicals and transform them into process-ready solutions. Powder reagents are hydrated via controlled mixing tanks, while bulk liquid reagents may be dosed directly. Automated systems combine dilution, maturation, and level control—sometimes using ultrasonic or viscosity-based sensors—to ensure consistent solution strength and deliver precise dosing to the process stream.
Typical reagent order and dosing logic are critical, especially in flotation—for instance, activators, collectors (such as xanthates), and frothers must be added in correct sequence and location to optimise recovery and selectivity.
Key Benefits
- Accurate, Automated Dosing: Reduces operator error and chemical waste through timed, proportional delivery.
- Repeatable Reagent Quality: Ensures consistent strength and performance by automating solution maturation and control.
- Space-Efficient Layout: Compact, skid-mounted designs minimise footprint and facilitate rapid deployment.
- Versatile Compatibility: Supports dosing of powders or liquids, from lime and caustic soda to xanthates and surfactants.
System Components & Features
Cube Consolidating reagent plant systems typically include:
- Bulk storage silos or powder hoppers
- Make-up tanks, agitators, and maturation compartments
- Dosing pumps (peristaltic or metering style)
- Jet wetting systems for dry reagents
- Level sensors (e.g. ultrasonic) and viscosity monitoring
- PLC or automated control for dosing logic and feedback loops
- Containment bunds and safety interlocks
- Options for stainless steel or corrosive-resistant construction
Industries Where Reagent Plants Are Used
Cube Consolidating reagent systems serve numerous sectors:
- Mining, especially flotation circuits requiring precise collector dosing (e.g. sodium or potassium xanthates)
- Water & Wastewater Treatment, involving pH control or coagulation steps
- Food & Beverage, Pharmaceuticals, Agriculture, and Pulp & Paper: for chemical addition in clarifying or product processing
- Chemical, Petrochemical, and Materials Handling: where reagent use and recovery is critical
Customization & Integration
Key areas tailored by Cube Consolidating include:
- Solution concentration and hydration time per reagent type
- Automated systems featuring mixers, sensors, and dosing logic
- Multi-reagent systems integrated into a single skid-mounted module
- Construction materials selected based on chemical compatibility
- 3D modelling and infrastructure integration planning
- Safety features such as bunding, interlocks, and accessible maintenance design